Acme Industrial Electric High Temperature Induction Heat Treatment Furnace Vacuum Diffusion Welding Furnace Price Induction Furnace Factory Price

Product Description

Product Description

Product Description

ACME vacuum furnace is VDP standard type brazing and diffusion furnace mainly used for diffusion treating tubing blade, falcon head, missile fuse process in aerospace and boat area. Diffusion welding is widely used for diffusion welding in different kinds of metal materials, also for different metal and ceramic materials and non-metal material diffusion welding

Application

Specification

The parameters can be adjusted according to the process requirements, but not as the acceptance standard. The detailed specifications will be described in the technical proposal and agreement

Parameter/Model	VDP-444	VDP-445	VDP-446	VDP-554	VDP-555
Effective hot zone size W×H×L (mm)	400×400×400	400×400×500	400×400×600	500×500×400	500×500×500
Heating Power (kW)	Determine the power value based on the maximum temperature of the ordered equipment
Max. temperature (°C)	1300/1700/2300	1300/1700/2300	1300/1700/2300	1300/1700/2300	1300/1700/2300
Loading pressure (T)	30-200	30-200	30-200	30-300	30-300
Temperature Uniformity (°C)	±5	±5	±5	±5	±5
Vacuum degree (Pa)	4×10-3/6×10-4	4×10-3/6×10-4	4×10-3/6×10-4	4×10-3/6×10-4	4×10-3/6×10-4
Pressure Increasing Rate (Pa/h)	≤0.26	≤0.26	≤0.26	≤0.26	≤0.26
	≤0.65	≤0.65	≤0.65	≤0.65	≤0.65
Quantity  pressing plate	Single/Double	Single/Double	Single/Double	Single/Double	Single/Double

Parameter/Model	VDP-556	VDP-666(A/B)	VDP-776	VDP-886	VDP-996
Effective hot zone size W×H×L (mm)	500×500×600	600×600×600	700×700×600	800×800×600	500×500×500
Heating Power (kW)	Determine the power value based on the maximum temperature of the ordered equipment
Max. temperature (°C)	1300/1700/2300	1300/1700/2300	1300/1700/2300	1300/1700/2300	1300/1700/2300
Loading pressure (T)	30-300	50-400	50-500	100-700	200-800
Temperature Uniformity (°C)	±5	±5	±5	±5	±5
Vacuum degree (Pa)	4×10-3/6×10-4	4×10-3/6×10-4	4×10-3/6×10-4	4×10-3/6×10-4	4×10-3/6×10-4
Pressure Increasing Rate (Pa/h)	≤0.26	≤0.26	≤0.26	≤0.26	≤0.26
	≤0.65	≤0.65	≤0.65	≤0.65	≤0.65
Quantity  pressing plate	Single/Double	Single/Double	Single/Double	Single/Double	Single/Double

Parameter/Model	VDP-101006	VDP-121206	VDP-141406	VDP-141412
Effective hot zone size W×H×L (mm)	1000×1000×600	1200×1200×600	1400×1400×600	1400×1400×1200
Heating Power (kW)	Determine the power value based on the maximum temperature of the ordered equipment
Max. temperature (°C)	1300/1700/2300	1300/1700/2300	1300/1700/2300	1300/1700/2300
Loading pressure (T)	200-1000	300-1500	300-2000	300-2000
Temperature Uniformity (°C)	±5	±5	±5	±5
Vacuum degree (Pa)	4×10-3/6×10-4	4×10-3/6×10-4	4×10-3/6×10-4	4×10-3/6×10-4
Pressure Increasing Rate (Pa/h)	≤0.26	≤0.26	≤0.26	≤0.26
	≤0.65	≤0.65	≤0.65	≤0.65
Quantity  pressing plate	Single/Double	Single/Double	Single/Double	Single/Double

Technical Features

1.The hydraulic press device and the hot zone consist of the whole diffusion brazing furnace, the pressure loading system equipped with 0.001 class pressure sensor which is made in Germany to ensure the accurate and 10um class high accurate displace met sensor to ensure the displacement. And the independent pressure makeup system to ensure the pressure of the diffusion pump accurate.
2.Professional motive seal structure to make sure no leakage during the ram displacement in a long period.
3.Ram material can be isostatic pressing graphite or TZM alloy.
4.The surface flatness of the ram accuracy can be ±5um.
5.The pressure field relies on the 3D finite element technical to simulate the deformation during the pressure loading on the upper ram or bottom ram. With enough safety reservation of the ram thickness after the calculation ensure there is no deformation on the ram in high temperature and the loading base flatness of the product.
6.The ram is easy to remove and install, if without pressure, it can be used as a brazing furnace with multiple function.
7.With 2 bar-15 bar gas system for external circle fast cooling, ensure the product cooling down quickly and efficiently.

Optional Configuration

Optional Configuration

1. Furnace door type: on-line/off-line, vertically up and down, rotating
2. Vacuum pump and gauge: Foreign brand/high-quality Chinese brand
3.PLC: OMRON/Siemens/Mitsubishi
4. Temperature controller: SHIMADEN/EUROTHERM/Honeywell
5. Thermocouple: S type, K type, K type
6. Recorder: Paperless recorder/paper recorder
7. HMI: Simulation screen/Touch screen with industry computer
8. Electric component: high-quality Chinese brand/Siemens

WHAT CAN WE DO FOR YOU

ACME Sets Up A Customer Experience Center For Customers To Choose The Suitable Equipment And Ensure That The Equipment Performance Can Meet The Demand Of Production Process Requires.
Basic Functions: A R&D Center For New Equipment A;Pilotscale Experiment Platform For Customer A; Teaching Practice And Training Base.

ACME Provides Custom Furnace Design Service, Though We Have Standard Specifications. Our Custom Furnace Systems Can Reach Extremely High Heating Temperature, And Create High-Quality Finished Products. Our Highly Experienced Engineers Can Design The Furnace In The Way You Want - As Big As You Need.The Furnace Can Operate At Your Desired Temperature, And Produce The Large Quantity And High Quality Products. Whether You Are More Concerned With Costs Or Capabilities, Our Custimized Furnace Will Meet Those Needs. Our Furnaces Are Designed To Do Our Best To Meet Your Application, Budget And Schedule Requirements.

ACME Provides Custom Furnace Design Service, Though We Have Standard Specifications. Our Custom Furnace Systems Can Reach Extremely High Heating Temperature, And Create High-Quality Finished Products. Our Highly Experienced Engineers Can Design The Furnace In The Way You Want - As Big As You Need.The Furnace Can Operate At Your Desired Temperature, And Produce The Large Quantity And High Quality Products. Whether You Are More Concerned With Costs Or Capabilities, Our Custimized Furnace Will Meet Those Needs. Our Furnaces Are Designed To Do Our Best To Meet Your Application, Budget And Schedule Requirements.

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