Acme High Temperature Pressing Furnace Sintering Furnace Hot Press Furnace Vacuum Diffusion Bond Furnace Vacuum Furnace

Product Description

Product Description

Product Description

Vacuum hot press furnace is widely used for all kinds of composite materials, high conduct thermal material, SiC/Si3N4/B4C ceramic materials, copper base iron power materials, iron base materials, iron-copper base power materials shaping, densification. And the max sintering temperature can be 2500°C, such as the iron-copper base brake disc of the plane, bullet train brake-shoe, armor, armored car backplane, bullet against armor of the helicopter.

Application

Specification

Product specification

The parameters can be adjusted according to the process requirements, but not as the acceptance standard. The detailed specifications will be described in the technical proposal and agreement

Parameter/Model	VHP-444	VHP-445	VHP-446	VHP-554	VHP-555
Effective hot zone size W×H×L (mm)	400×400×400	500×500×600	400×400×600	500×500×400	500×500×500
Heating Power (kW)	Determine the power value based on the maximum temperature of the ordered equipment
Max. temperature (°C)	2000/2400/2600
Loading pressure (T)	30-200	30-200	30-200	30-300	30-300
Temperature Uniformity (°C)	±5	±5	±5	±5	±5
Vacuum degree (Pa)	5/4×10-3/6×10-4	5/4×10-3/6×10-4	5/4×10-3/6×10-4	5/4×10-3/6×10-4	5/4×10-3/6×10-4
Pressure Increasing Rate (Pa/h)	≤0.26	≤0.26	≤0.26	≤0.26	≤0.26
	≤0.65	≤0.65	≤0.65	≤0.65	≤0.65
Quantity  pressing plate	Single/Multi	Single/Multi	Single/Multi	Single/Multi	Single/Multi
Parallelism of upper and lower plate (mm)	≤0.08	≤0.08	≤0.08	≤0.08	≤0.08
Pressure accuracy	≤±0.5%	≤±0.5%	≤±0.5%	≤±0.5%	≤±0.5%
	full range ± 0.5T	full range ± 0.5T	full range ± 0.5T	full range ± 0.5T	full range ± 0.5T
Displacement accuracy (mm)	H±0.05	H±0.05	H±0.05	H±0.05	H±0.05
Gas cooling pressure (bar)	2-10	2-10	2-10	2-10	2-10

Parameter/Model	VHP-556	VHP-666 (A/B)	VHP-777	VHP-888	VHP-9910
Effective hot zone size W×H×L (mm)	500×500×600	600×600×600	700×700×700	800×800×800	900×900×1000
Heating Power (kW)	Determine the power value based on the maximum temperature of the ordered equipment
Max. temperature (°C)	2000/2400/2600
Loading pressure (T)	30-300	50-400	50-500	100-700	200-800
Temperature Uniformity (°C)	±5	±5	±5	±5	±5
Vacuum degree (Pa)	5/4×10-3/6×10-4	5/4×10-3/6×10-4	5/4×10-3/6×10-4	5/4×10-3/6×10-4	5/4×10-3/6×10-4
Pressure Increasing Rate (Pa/h)	≤0.26	≤0.26	≤0.26	≤0.26	≤0.26
	≤0.65	≤0.65	≤0.65	≤0.65	≤0.65
Quantity  pressing plate	Single/Multi	Single/Multi	Single/Multi	Single/Multi	Single/Multi
Parallelism of upper and lower plate (mm)	≤0.08	≤0.08	≤0.08	≤0.08	≤0.08
Pressure accuracy	≤±0.5%	≤±0.5%	≤±0.5%	≤±0.5%	≤±0.5%
	full range ± 0.5T	full range ± 0.5T	full range ± 0.5T	full range ± 0.5T	full range ± 0.5T
Displacement accuracy (mm)	H±0.05	H±0.05	H±0.05	H±0.05	H±0.05
Gas cooling pressure (bar)	2-10	2-10	2-10	2-10	2-10

Parameter/Model	VHP-101010	VHP-121206	VHP-131314	VHP-141412
Effective hot zone size W×H×L (mm)	1000×1000×1000	1200×1200×600	1300×1300×1400	1400×1400×1200
Heating Power (kW)	Determine the power value based on the maximum temperature of the ordered equipment
Max. temperature (°C)	2000/2400/2600
Loading pressure (T)	200-1000	300-1500	300-2000	300-2000
Temperature Uniformity (°C)	±5	±5	±5	±5
Vacuum degree (Pa)	5/4×10-3/6×10-4	5/4×10-3/6×10-4	5/4×10-3/6×10-4	5/4×10-3/6×10-4
Pressure Increasing Rate (Pa/h)	≤0.26	≤0.26	≤0.26	≤0.26
	≤0.65	≤0.65	≤0.65	≤0.65
Quantity  pressing plate	Single/Multi	Single/Multi	Single/Multi	Single/Multi
Parallelism of upper and lower plate (mm)	≤0.08	≤0.08	≤0.08	≤0.08
Pressure accuracy	≤±0.5%	≤±0.5%	≤±0.5%	≤±0.5%
	full range ± 0.5T	full range ± 0.5T	full range ± 0.5T	full range ± 0.5T
Displacement accuracy (mm)	H±0.05	H±0.05	H±0.05	H±0.05
Gas cooling pressure (bar)	2-10	2-10	2-10	2-10

Technical Features

1. Expect manually loading and unloading process, others are asthmatically, digitally and intelligent.
2.With 2 bar-15 bar gas system for external circle fast cooling, ensure the product cooling down quickly and efficiently.
3.Not only work under vacuum, also can under positive hydrogen and argon atmosphere. It's good for pressing the similar power such as CuZnSn.
4.Hot-zone be simulation calculated with precise accurate temperature uniformity, the heating elements and insulation be modulation design.
5.There is a pressing frame device with one or more accurate hydraulic cylinders on both upper and bottom for dual pressing.
6.The surface of the ram accuracy can be ±5um.
7.Equip with pressure and weight sensor made-in-Germany to make sure the pressing force outlet accuracy.
8.Equip with position sensor made-in-Germany to make sure the position accuracy.
9.The ram can be sustain 12 hours at 2400°C with accurate press force.
10.Pressing force value, displacement value will be curved and digital showed on the computer screen.
11.Single-way pressure and double-way pressure ram.
12.Pressing control ways: with hydraulic servo-motor proportional valve flow control.
13.Insulation can be graphite or metal.
14.Loading pressure can be 30T, 50T, 100T, 200T, 400T, 500T, 800T, 1000T, 2000T.
15.Temperature can be 1500°C, 1800°C, 2000°C, 2300°C, 2400°C, 2500°C.
16.Ram material can be isostatic pressing graphite or TZM alloy.

Optional Configuration

Optional Configuration

1. Furnace door type: on-line/off-line, vertically up and down, rotating
2. Vacuum pump and gauge: Foreign brand/high-quality Chinese brand
3.PLC: OMRON/Siemens/Mitsubishi
4. Temperature controller: SHIMADEN/EUROTHERM/Honeywell
5. Thermocouple: S type, K type, K type
6. Recorder: Paperless recorder/paper recorder
7. HMI: Simulation screen/Touch screen with industry computer
8. Electric component: high-quality Chinese brand/Siemens

WHAT CAN WE DO FOR YOU

ACME Sets Up A Customer Experience Center For Customers To Choose The Suitable Equipment And Ensure That The Equipment Performance Can Meet The Demand Of Production Process Requires.
Basic Functions: A R&D Center For New Equipment A;Pilotscale Experiment Platform For Customer A; Teaching Practice And Training Base.

ACME Provides Custom Furnace Design Service, Though We Have Standard Specifications. Our Custom Furnace Systems Can Reach Extremely High Heating Temperature, And Create High-Quality Finished Products. Our Highly Experienced Engineers Can Design The Furnace In The Way You Want - As Big As You Need.The Furnace Can Operate At Your Desired Temperature, And Produce The Large Quantity And High Quality Products. Whether You Are More Concerned With Costs Or Capabilities, Our Custimized Furnace Will Meet Those Needs. Our Furnaces Are Designed To Do Our Best To Meet Your Application, Budget And Schedule Requirements.

ACME Provides Custom Furnace Design Service, Though We Have Standard Specifications. Our Custom Furnace Systems Can Reach Extremely High Heating Temperature, And Create High-Quality Finished Products. Our Highly Experienced Engineers Can Design The Furnace In The Way You Want - As Big As You Need.The Furnace Can Operate At Your Desired Temperature, And Produce The Large Quantity And High Quality Products. Whether You Are More Concerned With Costs Or Capabilities, Our Custimized Furnace Will Meet Those Needs. Our Furnaces Are Designed To Do Our Best To Meet Your Application, Budget And Schedule Requirements.

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