Acme Diffusion Welding Furnace Diffusion Brazing Furnace Factory Welding of Metallic Materials

• Customization: Available
• Certification: ISO
• Place Style: Horizontal
• Model NO.: VDP-445
• Type: Vacuum Diffusion Welding Furnace
• Usage: Diffusion Welding Is Widely Used for Diffusion Wel
• Fuel: Electric
• Effective Hot Zone: 400×400×500
• Heating Power (Kw): Determine The Power Value Based on The Maximum Te
• Max. Temperature (°c): 1300/1700/2300
• Loading Pressure (T): 30-200
• Temperature Uniformity (°c): ±5
• Vacuum Degree (PA): 4×10-3/6×10-4
• Pressure Increasing Rate (PA/H): ≤0.26, ≤0.65
• Furnace Door Type: on-Line/off-Line, Vertically up and Down, Rotating
• Vacuum Pump and Gauge: Foreign Brand/High-Quality Chinese Brand
• PLC: Omron/Siemens/Mitsubishi
• Temperature Controller: Shimaden/Eurotherm/Honeywell
• Thermocouple: S Type, K Type
• Recorder: Paperless Recorder/Paper Recorder
• HMI: Simulation Screen
• Electric Component: High-Quality Chinese Brand/Siemens
• Transport Package: Wooden Box
• Specification: 400× 400× 500
• Trademark: ACME
• Origin: China
• HS Code: 8514199000
• Production Capacity: 50
• Package Size: 200.00cm * 200.00cm * 100.00cm
• Package Gross Weight: 450.000kg

Product Description

Product Description

ACME vacuum furnace is VDP standard type brazing and diffusion furnace mainly used for diffusion treating tubing blade, falcon head, missile fuse process in aerospace and boat area. Diffusion welding is widely used for diffusion welding in different kinds of metal materials, also for different metal and ceramic materials and non-metal material diffusion welding

Application

C/C composite brake disc, crucible, mold and etc.

 

Product specification

The parameters can be adjusted according to the process requirements, but not as the acceptance standard. The detailed specifications will be described in the technical proposal and agreement

Parameter/Model	VDP-444	VDP-445	VDP-446	VDP-554	VDP-555
Effective hot zone size W×H×L (mm)	400×400×400	400×400×500	400×400×600	500×500×400	500×500×500
Heating Power (kW)	Determine the power value based on the maximum temperature of the ordered equipment
Max. temperature (°C)	1300/1700/2300	1300/1700/2300	1300/1700/2300	1300/1700/2300	1300/1700/2300
Loading pressure (T)	30-200	30-200	30-200	30-300	30-300
Temperature Uniformity (°C)	±5	±5	±5	±5	±5
Vacuum degree (Pa)	4×10^-3/6×10^-4	4×10^-3/6×10^-4	4×10^-3/6×10^-4	4×10^-3/6×10^-4	4×10^-3/6×10^-4
Pressure Increasing Rate (Pa/h)	≤0.26	≤0.26	≤0.26	≤0.26	≤0.26
	≤0.65	≤0.65	≤0.65	≤0.65	≤0.65
Quantity  pressing plate	Single/Double	Single/Double	Single/Double	Single/Double	Single/Double

 

 

Parameter/Model	VDP-556	VDP-666(A/B)	VDP-776	VDP-886	VDP-996
Effective hot zone size W×H×L (mm)	500×500×600	600×600×600	700×700×600	800×800×600	500×500×500
Heating Power (kW)	Determine the power value based on the maximum temperature of the ordered equipment
Max. temperature (°C)	1300/1700/2300	1300/1700/2300	1300/1700/2300	1300/1700/2300	1300/1700/2300
Loading pressure (T)	30-300	50-400	50-500	100-700	200-800
Temperature Uniformity (°C)	±5	±5	±5	±5	±5
Vacuum degree (Pa)	4×10^-3/6×10^-4	4×10^-3/6×10^-4	4×10^-3/6×10^-4	4×10^-3/6×10^-4	4×10^-3/6×10^-4
Pressure Increasing Rate (Pa/h)	≤0.26	≤0.26	≤0.26	≤0.26	≤0.26
	≤0.65	≤0.65	≤0.65	≤0.65	≤0.65
Quantity  pressing plate	Single/Double	Single/Double	Single/Double	Single/Double	Single/Double

 

 

Parameter/Model	VDP-101006	VDP-121206	VDP-141406	VDP-141412
Effective hot zone size W×H×L (mm)	1000×1000×600	1200×1200×600	1400×1400×600	1400×1400×1200
Heating Power (kW)	Determine the power value based on the maximum temperature of the ordered equipment
Max. temperature (°C)	1300/1700/2300	1300/1700/2300	1300/1700/2300	1300/1700/2300
Loading pressure (T)	200-1000	300-1500	300-2000	300-2000
Temperature Uniformity (°C)	±5	±5	±5	±5
Vacuum degree (Pa)	4×10^-3/6×10^-4	4×10^-3/6×10^-4	4×10^-3/6×10^-4	4×10^-3/6×10^-4
Pressure Increasing Rate (Pa/h)	≤0.26	≤0.26	≤0.26	≤0.26
	≤0.65	≤0.65	≤0.65	≤0.65
Quantity  pressing plate	Single/Double	Single/Double	Single/Double	Single/Double

Technical Features

1.The hydraulic press device and the hot zone consist of the whole diffusion brazing furnace, the pressure loading system equipped with 0.001 class pressure sensor which is made in Germany to ensure the accurate and 10um class high accurate displace met sensor to ensure the displacement. And the independent pressure makeup system to ensure the pressure of the diffusion pump accurate.
2.Professional motive seal structure to make sure no leakage during the ram displacement in a long period.
3.Ram material can be isostatic pressing graphite or TZM alloy.
4.The surface flatness of the ram accuracy can be ±5um.
5.The pressure field relies on the 3D finite element technical to simulate the deformation during the pressure loading on the upper ram or bottom ram. With enough safety reservation of the ram thickness after the calculation ensure there is no deformation on the ram in high temperature and the loading base flatness of the product.
6.The ram is easy to remove and install, if without pressure, it can be used as a brazing furnace with multiple function.
7.With 2 bar-15 bar gas system for external circle fast cooling, ensure the product cooling down quickly and efficiently.
 

Optional Configuration

1. Furnace door type: on-line/off-line, vertically up and down, rotating
2. Vacuum pump and gauge: Foreign brand/high-quality Chinese brand
3.PLC: OMRON/Siemens/Mitsubishi
4. Temperature controller: SHIMADEN/EUROTHERM/Honeywell
5. Thermocouple: S type, K type, K type
6. Recorder: Paperless recorder/paper recorder
7. HMI: Simulation screen/Touch screen with industry computer
8. Electric component: high-quality Chinese brand/Siemens

Project process

discussion on technical questions--prepare technical proposal and commercial quotation--confirm technical proposal--sign contract--Advance payment(T/T)--layout drawing discussion and confirmation--production--installation and commissioning--quality inspection--Pre-acceptance--second payment(T/T)--disassembling and packaging--dispatch and shippment--installation , commissioning and training at Buy's plant--final acceptance-- final payment(T/T)--after-sales service


WHAT CAN WE DO FOR YOU?
 

ACME Sets Up A Customer Experience Center For Customers To Choose The Suitable Equipment And Ensure That The Equipment Performance Can Meet The Demand Of Production Process Requires.
Basic Functions: A R&D Center For New Equipment A;Pilotscale Experiment Platform For Customer A; Teaching Practice And Training Base.

ACME Provides Custom Furnace Design Service, Though We Have Standard Specifications. Our Custom Furnace Systems Can Reach Extremely High Heating Temperature, And Create High-Quality Finished Products. Our Highly Experienced Engineers Can Design The Furnace In The Way You Want - As Big As You Need.The Furnace Can Operate At Your Desired Temperature, And Produce The Large Quantity And High Quality Products. Whether You Are More Concerned With Costs Or Capabilities, Our Custimized Furnace Will Meet Those Needs. Our Furnaces Are Designed To Do Our Best To Meet Your Application, Budget And Schedule Requirements.

All The Products Sold Out Can Enjoy One Year Warranty. All ACME Customers Have Access To Aftermarket Replacement Parts, Spare Parts, Repair And Maintenance Services To Keep Their Furnaces Up And Running. ACME Owns Maintenance Records And Part Lists For Every Furnace We Have Ever Built, So Just A Phone Call Or An Email, You Will Get The Help From Us.

 

FAQ

Q1: Are you a factory?
A1: Yes, we are a large factory that integrates research and development design, manufacturing and sales.

Q2: Do you have technical support for the treatment technology and equipment ?
A2: Yes. we could provide the customer with mature technical support.

Q3: What is the advantage about your company?
A3: We have large factory, have special technical teams, who know the technology, process and equipment, have test center with many equipments which can treat customers' products before contract, best and fsat after-sales service, have much experience, have high credit and good economic basement.

Q4: Why should I choose your products?
A4: Our products are high quality and reasonable price

Q5: Any other good service your company can provide?
A5: Yes,we can provide good after-sale and fast delivery
 

Company Profile