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Certification: | ISO |
Place Style: | Vertical |
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Description
It is used for vertical gas quenching of materials of tool steel, die steel, high speed steel, super high strength steel, etc. It is specially applied for vacuum gas quenching of large size easy deforming products like long rod type parts, axle parts, plate type parts, etc. The components feature little deformation and good effect.
The parameters can be adjusted according to the process requirements, but not as the acceptance standard. The detailed specifications will be described in the technical proposal and agreement
Spec/Model | VVGQ-0608S | VVGQ-0808S | VVGQ-1010S | VVGQ-1212S | VVGQ-1215S | VVGQ-1515S | VVGQ-1520S | VVGQ-XX60S |
Effective hot zone size Φ ×H(mm) | Φ600 × 800 | Φ800 × 800 | Φ1000 × 1000 | Φ1200 × 1200 | Φ1200 × 1500 | Φ1500 × 1500 | Φ1500 × 2000 | ΦXXX × 6000 |
Loading capacity (kg) | 650 | 850 | 1000 | 1150 | 1300 | 1450 | 1800 | 1T~4T/6m |
Heating Power (kW) | 120 | 180 | 270 | 330 | 390 | 420 | 540 | Product design shall prevail |
Max.Temperature(°C) | 1150 | 1150 | 1150 | 1150 | 1150 | 1150 | 1150 | 1150 |
1350 | 1350 | 1350 | 1350 | 1350 | 1350 | 1350 | 1350 | |
Temperature Uniformity (°C) | ±5 | ±5 | ±5 | ±5 | ±5 | ±5 | ±5 | ±5 |
Vacuum degree (Pa) | 4 × 10-1 | 4 × 10-1 | 4 × 10-1 | 4 × 10-1 | 4 × 10-1 | 4 × 10-1 | 4 × 10-1 | 4 × 10-1 |
4 × 10-3/6 × 10-4 | 4 × 10-3/6 × 10-4 | 4 × 10-3/6 × 10-4 | 4 × 10-3/6 × 10-4 | 4 × 10-3/6 × 10-4 | 4 × 10-3/6 × 10-4 | 4 × 10-3/6 × 10-4 | 4 × 10-3/6 × 10-4 | |
Pressure Increase Rate (Pa/h) | ≤0.26 | ≤0.26 | ≤0.26 | ≤0.26 | ≤0.26 | ≤0.26 | ≤0.26 | ≤0.26 |
≤0.65 | ≤0.65 | ≤0.65 | ≤0.65 | ≤0.65 | ≤0.65 | ≤0.65 | ≤0.65 | |
Gas quenching pressure (bar) | 6/10/15/20/ 40/60 | 6/10/15/20/ 40/60 | 6/10/15/20/ 40/60 | 6/10/15/20/ 40/60 | 6/10/15/20/ 40/60 | 6/10/15/20/ 40/60 | 6/10/15/20/ 40/60 | 6/10/15/20/ 40/60 |
Cooling gas (99.995%) | N2/Ar/He | N2/Ar/He | N2/Ar/He | N2/Ar/He | N2/Ar/He | N2/Ar/He | N2/Ar/He | N2/Ar/He |
Technical Features
1. Vertical,single chamber, bottom loading structure. It is an optional to choose the moving-out bottom door device according to customer's requirement.
2. Excellent temperature uniformity through optimized modulize hot zone design.
3. The bottom door device structure is optional for ball bearing screw or trapezium screw, nut moving or screw moving.
4. The elevation device frame is equipped with auto-balance correction device to eliminate the accumulated error. The elevation is stable and without vibration.
5. For different cooling speed requirements, it can use single heat exchanger furnace hearth or dual and multi-stage heat exchanger furnace hearth.
6. Variable direction cooling technology, cooling it can do both vertical injection cooling and 360° all around.
Optional Configuration of Vertical Bottom Loading Gas Quenching Furnace